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E-Commerce & Logistics

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Linked systems
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End-of-line automation for operations where every pallet is different: mixed multi-SKU loads and order-based palletizing.

Industry Overview

In an e-commerce operation, two pallets are rarely alike. The pallet is no longer a stack of one product but the physical form of an order, which makes classic fixed-pattern palletizing impractical.

The answer is to make the pattern generated rather than fixed: a mixed-SKU layout derived from order data, an application-specific gripper, and cell capacity sized against peak volume.

Challenges and Answers

The industry's challenge, Cortiva's answer

01
Challenge

Orders are individual and mixed, so two pallets are rarely alike.

Cortiva Answer

Order-based palletizing builds the pallet from order data.

02
Challenge

The SKU count is high and constantly changing, which makes a fixed pallet pattern useless.

Cortiva Answer

For mixed-SKU palletizing the pattern is generated as a recipe; a new SKU needs no mechanical change.

03
Challenge

Volume multiplies within a short window during promotional peaks.

Cortiva Answer

Cell capacity is sized against peak volume, with infeed and buffering planned to match.

04
Challenge

Cases of different sizes and weights end up on the same pallet.

Cortiva Answer

Gripping and stacking cases of different sizes is solved with an application-specific gripper.

Let us build your project around this industry's requirements.

Apply with your part drawing and targets; we respond with feasibility and scope.

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