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Hygiene

Linked solution families
2
Linked systems
4

Systems that solve pallet height and load stability together for bulky, light and compressible hygiene packs.

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Industry Overview

With hygiene products the pallet hits a volume limit long before a weight limit. Packs are light but large, so height and tipping risk matter more than the kilograms on board.

Compressibility adds to it: a pack deforms under load in the stack and the pallet loses stability. Pallet pattern, pick-and-place behaviour and pallet packaging method are therefore treated as one set of decisions.

Challenges and Answers

The industry's challenge, Cortiva's answer

01
Challenge

Products are bulky but light, so the pallet reaches its height limit before its weight limit.

Cortiva Answer

The pallet pattern is built around height and load balance together, with layer layout derived from load volume.

02
Challenge

Compressible packs deform under load in the stack and pallet stability suffers.

Cortiva Answer

Pick-and-place behaviour is designed for compressible loads, and the pallet packaging method is chosen for stability.

03
Challenge

High-volume production requires the end of line to absorb a continuous pack flow.

Cortiva Answer

The end of line is sized to the production line output, with buffering and infeed capacity set accordingly.

04
Challenge

Pack dimensions differ significantly across product families.

Cortiva Answer

Different pack sizes are stored as separate recipes, so a product family change needs no mechanical adjustment.

Related Solutions

Systems used in this industry

Application Systems

Which end-of-line step do we automate in this industry?

Compact cobot palletizing cell with a stacked carton pallet and a touchscreen control cabinet Compact Palletizer Compact Palletizer A fully enclosed compact cobot palletizing cell in two frame sizes (Standard and XL), handling up to 50 kg and pallets up to 2850 mm. View Details Custom cell combining case forming, robotic palletizing and pallet stacking stations Custom Palletizing Custom Palletizing Purpose-built palletizing cells: single or multiple infeed, unit, row or layer picking, products up to 57 kg and pallets up to 2743 mm. View Details High-level layer palletizer with access stairs, platform and pallet magazine High Level High Level Palletizer A high-speed palletizer on a heavy-duty steel frame that forms complete layers and transfers them from an elevated infeed. View Details Gantry-frame stretch wrapping machine carrying the yellow wrapping arm Stretch Wrapping Stretch Wrapping Pallet wrapping with stretch film, where load stability and film consumption are set in the same recipe. View Details

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