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Mixed Palletizing

Multiple SKUs on a single pallet: order-based mixed pallet building with configurable pallet sizes.

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Robot arm combining cases of different sizes and colours into a single mixed pallet

On distribution and e-commerce lines a pallet is rarely one product any more: an order pulls different items in different quantities onto the same pallet. Mixed palletizing automates that job.

The system runs multi-SKU, with placement driven by order data. Pallet size is configurable and the stacking arrangement follows the product mix.

A mixed pallet needs a build order that respects differences in weight and crush resistance between products. That order is defined as a recipe and rebuilt for every order.

  1. Pallet built from order data
  2. Build sequence stored as a recipe
Supported formats

Product formats mixed on one pallet

  • Bottles
  • Drums
  • HSC Cases
  • Jugs
  • Pails
  • RSC Cases

Technical Specifications

SKU variety
Multi-SKU
Pallet size
Configurable

Technologies at work in this system

Gripper Technologies The interface between robot and load: vacuum, clamp, combined and layer grippers, engineered for the application. Pallet Pattern & Recipe Management Pallet layouts stored as recallable recipes instead of mechanical setups: the basis for mixed pallets and order-based palletizing. Slip Sheet & Pallet Feeding Empty pallet magazines, automatic pallet dispensing and slip sheet placement, closing the steps of the cycle that still wait on an operator.
Palletizing · Mixed Palletizing

How do your orders mix?

Share your SKU count, lines per order and pallet size, and we will build the mixed pallet logic around them.

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Related Industries

Every system in one document

All four solution families machine by machine, with throughput ranges and pallet dimensions. See what is inside before you download it.

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